Producing bis(alicyclic) thioethers

ABSTRACT

3,3&#39;-Thiobis(2,5-dihydrothiophene-1,1-dioxides) on heating with a reactive Diels-Alder dienophile undergo a reaction producing thioethers having two six-membered alicyclic rings in the molecule, such as 4,4&#39;-thiobis(3,6-dihydrophthalic acids) or the esters, anhydrides or imides thereof, and 4,4&#39;-thiobis-(1,2,3,6-tetrahydrophthalic acids) or the esters, anhydrides or imides thereof. Both rings of the dihydrothiophene dioxides participate in the reaction, apparently by forming a tetraene structure which co-reacts with two equivalents of the dienophile to form an adduct in which each six-membered ring has one or two olefinic double bonds. During the course of the reaction, the thioether bridge remains intact. Some of the bis(alicyclic) thioethers are readily converted to the corresponding bis(aromatic)thioethers by use of known aromatization methods and systems. Various utilities for the products of the foregoing reactions are described.

BACKGROUND

This application is a continuation in part of application serial no. 426,993, filed Oct. 26, 1989, now abandoned which is a division of application Ser. No. 917,773, filed Oct. 10, 1986 now U.S. Pat. No. 4,798,900.

The only published route to 4,4'-thiobis(phthalic acid) derivatives involves treatment of 4-substituted N-alkylphthalimides with sodium sulfide followed by hydrolysis and dehydration. See Evans, et al, Polymer Preprints (American Chemical Society. Div. Polymer Chem.). 1984, 25, 268. Preparation of the starting materials for this route most readily requires electrophilic substitution reactions of phthalic anhydride followed by separation of 3- and 4-substituted isomers and imide formation. See Williams, et al, J. Org. Chem., 1977, 42, 3424.

THE INVENTION

This invention involves the discovery, inter alia, that 3,3'-thiobis(2,5-dihydrothiophene-1,1-dioxides) on heating with a reactive Diels-Alder dienophile undergo a reaction producing thioethers having two six-membered alicyclic rings in the molecule, such as 4,4'-thiobis (3,6-dihydrophthalic acids) or the esters, anhydrides or imides thereof, and 4,4'-thiobis(1,2,3,6-tetrahydrophthalic acids) or the esters, anhydrides or imides thereof. Both rings of the dihydrothiophene dioxides participate in the reaction, apparently by forming a tetraene structure which co-reacts with two equivalents of the dienophile to form an adduct in which each six-membered ring has one or two olefinic double bonds. During the course of the reaction, the thioether bridge remains intact.

The utility of similar 2,5-dihydrothiophene-1,1-dioxides--which of course do not contain a thioether bridge--as masked dienes in Diels-Alder reactions is well established. See

Tsuji, et al, Bull. Chem. Jpn., 1985, 58, 1603;

Chou, et al, J. Chem. Soc., Chem., Comm., 1985, 236;

Charlton, et al, Can. J. Chem., 1973, 51, 1852;

Fieser and Fieser, Reagents for Organic Synthesis, Wiley Interscience Pub., N.Y., 1969, 2, 668;

Gundermann, et al. Angew. Chem. Internat. Ed., 1966, 5, 668;

Cope, et al, J. Am. Chem. Soc., 1961, 83, 3859; and

Cava, et al, J. Am. Chem. Soc., 1959, 81, 4266.

The bis(alicyclic) thioethers produced by the above process can be used for a number of applications. For example, they can be used as pesticides, herbicides and plant growth regulants. In addition, they may be employed as extreme pressure additives and corrosion inhibitors in lubricating oils, especially when used in the form of imides or esters. Some of the bis(alicyclic thioethers are readily converted to the corresponding bis(aromatic)thioethers by use of known aromatization methods and systems such as are described or referred to in March Advanced Organic Chemistry, John Wiley & Sons, New York, 1985, pages 1052-4 (and references cited therein), and Fatma, et al, J. Chem. Res., (M), 1984, 2658. (It will be understood, of course, that the presence of the divalent sulfur in the thioethers precludes use of precious metal catalysts for effecting aromatization.) Thiobis(phthalimides) and thiobis (phthalic anhydrides), which can be formed in this manner, have been reported to be useful as antioxidants in rubber, hydrocarbon oils, polypropylene, etc., as curing agents for epoxy resins, as intermediates for polyester resins or polythioetherimides, as plasticizers, and as fire retardants-- see U.S. Pat. No. 3,989,712; Japan Kokai Tokkyo Koho 60,188,368 (Sep 25, 1985) [Chemical Abstracts 104:130428X]; and Evans, et al, Polymer Preprints (American Chemical Society. Div. Polymer Chem.), 1984, 25(1) 268-9. In some instances use of conventional aromatization techniques results not in aromatization of the six-membered rings, but in formation of six-membered diene ring systems. These products may be used as antioxidants, as corrosion inhibitors and as pesticides, herbicides and plant growth regulants. And the bis(alicyclic) thioethers formed by the process of this invention can readily be converted to the corresponding sulfones, which may be used as rust inhibitors, pesticides, herbicides, and plant growth regulants.

The specific type of product formed in the above process is dependent upon the type of "dienophile" used in the reaction. In the Diels-Alder reaction, a double bond adds to a conjugated diene (a 4+2 cycloaddition) so that the product is always a six-membered ring. The double bond compound is called a dienophile, which, in the present invention, is illustrated by a wide variety of anhydrides, carboxylic acids, and imides.

Illustrative anhydrides useful in the process of this invention are: maleic anhydride, bromomaleic anhydride, methylmaleic anhydride, citraconic anhydride, itaconic anhydride, dimethylmaleic anhydride, dichloromaleic anhydride, dibromomaleic anhydride, acetoxymaleic anhydride, 3,6-dihydrophthalic anhydride, 3,4,5,6-tetrahydrophthalic anhydride, 3,6-endomethylene-3,4,5,6-tetrahydrophthalic anhydride, 3,4-dihydronaphthalene-1,2-dicarboxylic anhydride, 7-tert-butyl-3,4-dihydronapthalene-1,2-dicarboxylic anhydride, 7-methoxy-3,4-dihydronaphthalene-1,2-dicarboxylic anhydride, 6-methoxy-7-methyl -3,4-dihydronaphthalene-1,2-dicarboxylic anhydride, 6,7-dimethoxy-3,4-dihydronaphthalene-1,2-dicarboxylic anhydride, 3,4-dihydrophenanthrene-1,2-dicarboxylic anhydride, 1,2-dihydrophenanthrene-3,4-dicarboxylic anhydride or 3,4-dihydro-8,9-acephenanthrene-1,2-dicarboxylic anhydride, and 3,3'thiobis (2,5-dihydrothrophene-1,1-dioxide) wherein the rings are unsubstituted or substituted with the inert substituents alkyl, cycloalkyl, aryl, aralkyl or cycloalkyl.

When the dienophile is maleimide, a hydrocarbon substituted congener thereof (e.g., 2-methylmaleimide, 2,3-dimethylmaleimide, etc.) or an N-substituted maleimide in which the substituent is a carbon-bonded organo group (e.g., N-methylmaleimide, N-phenylmaleimide, N-p-tolylmaleimide, N-cyclohexylmaleimide, N-ethyl-2-methylmaleimide, etc.), the product of the reaction is a 4,4'-thiobis(1,2,3,6-tetrahydrophthalimide) in which each nitrogen atom is substituted by a hydrogen atom or by the N-organo substituent of the N-substituted maleimide.

Use of acetylene dicarboxylic acid or its esters as the dienophile results in the production of 4,4'-thiobis(3,6-dihydrophthalic acid) or its esters.

If the dienophile is bromomaleic acid or bromomaleic anhydride or an ester of bromomaleic acid, the product of the reaction is 4,4'-thiobis(3,6-dihydrophthalic acid) or 4,4'-thiobis(3,6-dihydrophthalic anhydride or an ester of 4,4'-thiobis(3,6-dihydrophthalic acid).

As can be seen from the above, substituents on the dienophile ultimately become substituents on the tetrahydrophthalic anhydride ring, e.g., when anhydride dienophiles are used.

Any unsaturated compounds may be used that participate in Diels-Alder reactions, such as those containing the C═CX group, where x═CHO, COR, COOH, COOR, COCl, COAr, CN NO₂, Ar, CH₂ Cl, CH₂ NH₂, CH₂ CN, CH₂ COOH, halogen, and the like, as referred to in Holmes, Org. React., 4, 1-173 (1948), the disclosures of which are incorporated herein by reference.

In the present specification, alkyl means straight or branched chain alkyl having 1 to 20 carbon atoms and includes, for example, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, secondary butyl, tertiary butyl, pentyl, isopentyl, neopentyl, hexyl, heptyl, octyl, 2-ethylhexyl, 1,1,3,3-tetramethylbutyl, nonyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, and eicosyl;

cycloalkyl means cyclic alkyl having 3 to 7 carbon atoms and includes cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl and cycloheptyl;

substituted phenyl means phenyl substituted by at least one substituent selected from the group consisting of halogen (chlorine, bromine, fluorine or iodine), amino, nitro, hydroxy, alkyl, alkoxy which means straight or branched chain alkoxy having 1 to 10 carbon atoms, and includes, for example, methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, secondary butoxy, tertiary butoxy, pentyloxy, isopentyloxy, hexyloxy, heptyloxy, octyloxy, nonyloxy and decyloxy, haloalkyl which means straight or alkyl having 1 to 8 carbon atoms which is substituted by at least one halogen, and includes, for example, chloromethyl, bromomethyl, fluoromethyl, iodomethyl, 2-chloroethyl, 2-bromomethyl, 2-fluoromethyl, 3-chloropropyl, 3-bromopropyl, 3-fluoropropyl, 4-chlorobutyl, 4-fluorobutyl, dichloromethyl, dibromomethyl, difluoromethyl, diiodomethyl, 2,2-dichloroethyl, 2,2-dibromomethyl, 2,2-difluoroethyl, 3,3-dichloropropyl, 3,3-difluoropropyl, 4,4-dichlorobutyl, 4,4-difluorobutyl, trichloromethyl, trifluoromethyl, 2,2,2-trifluoroethyl, 2,3,3-trifluoropropyl, 1,1,2,2-tetrafluoroethyl and 2,2,3,3-tetrafluoropropyl;

phenylalkyl means that the alkyl moiety is straight or branched chain alkyl having 1 to 8 carbon atoms and includes, for example, benzyl, 2-phenylethyl, 1-phenylethyl, 3-phenylpropyl, 4-phenylbutyl, 5-phenylpentyl, 6-phenylhexyl and 8-phenyloctyl;

substituted phenylalkyl means above-mentioned phenylalkyl which is substituted by at least one substituent selected from the group consisting of halogen, amino, nitro, hydroxy, alkyl, alkoxy and haloalkyl on the phenyl nucleus;

cycloalkylalkyl means that the cycloalkyl moiety is cyclic alkyl having 3 to 7 carbon atoms and the alkyl moiety is straight or branched chain alkyl having 1 to 8 carbon atoms, and includes, for example, cyclopropylmethyl, cyclobutymethyl, cyclopentylmethyl, cyclohexylmethyl, cycloheptylmethyl, 2-cyclopropylethyl, 2-cyclopentylethyl, 2-cyclohexylethyl, 3-cyclopropylpropyl, 3-cyclopentylpropyl, 3-cyclohexylpropyl, 4-cyclopropylbutyl, 4-cyclopentylbutyl, 4-cyclohexylbutyl, 6-cyclopropylhexyl and 6-cyclohexyl-hexyl;

The 3,3'-thiobis(2,5-dihydrothiophene-1,1-dioxides) used in the process may be represented by the general formula ##STR1## wherein the rings may be substituted by inert substituents such as alkyl, cycloalkyl, phenyl, substituted phenyl, phenylalkyl, cycloalkylalkyl, and the like. The substituents should, of course, be positioned and sized so that they do not prevent the desired cyclization reaction by virtue of steric hindrance. Methods suitable for the synthesis of such compounds are reported in the literature, e.g., Lewis and Emmons, J. Org. Chem., 1966, 31, 3572, all disclosures of which are incorporated herein by reference. Use of 3,3'-thiobis(2,5-dihydrothiophene-1,1-dioxide) itself is preferred because of the ready availability and low cost of butadiene sulfone (3-sulfolene), the raw material from which 3,3'-thiobis(2,5-dihydrothiophene-1,1-dioxide) is produced.

When heating 3,3'-thiobis(2,5'-dihydrothiophene-1,1-dioxide) to temperatures within the range of 100° C. to 200° C. a thiotetraene, viz., 2,2'-thiobis(1,3-butadiene), is produced. The formation of this thiotetraene was observed by GC/MS analysis. Attempts to isolate the thiotetraene resulted in polymerization even in the presence of a polymerization inhibitor.

To conduct the reaction between the 3,3'-thiobis(2,5-dihydrothiophene-1,1-dioxide) and the dienophile, one should heat the system to a temperature sufficient to cause cyclization to occur. By analogy with the thiotetraene formation, the temperature is preferably maintained between about 100° C. and about 200° C. whereby presumably the thiotetraene is formed as a transitory intermediate which undergoes cyclization with the dienophile whereby two six-membered rings are formed with the thiotetraene molecule. Most preferably temperatures of at least about 140° C. and no higher than about 200° C. are used, as this provides a suitably rapid rate of reaction.

It is convenient to conduct the reaction in an indifferent (innocuous; inert) liquid solvent such as a paraffinic, cycloparaffinic or aromatic hydrocarbon, dimethylsulfoxide, dimethylformamide, dimethylacetamide, tetrahydrofuran, diglyme, dibutyl ether, a chlorinated hydrocarbon, acetonitrile, an organic alcohol, ethyl acetate, and the like.

The following examples are illustrative of the practice of various embodiments of this invention. In the Examples: Melting points were determined with a Fisher-Johns hot stage or a Mel-Temp melting point apparatus and are uncorrected. NMR spectra were recorded on a Varian EM-390 or a GE/NIC NT-360 spectrometer. Chemical shifts are reported in parts per million relative to tetramethylsilane. Infrared spectra were recorded on a Perkin Elmer 983 spectrophotometer. Mass spectra were obtained on a Finnigan 4023 gas chromatograph/mass spectrometer equipped with a 50-m SE-52 fused silica capillary column. Elemental analyses were performed by Galbraith Laboratories, Knoxville, Tenn.

Examples 1 through 18 illustrate methods for the synthesis of thioether bridged di- and tetrahydrophthalic acid derivatives, such as the esters, anhydrides, and imides thereof.

EXAMPLE 1 4,4'-Thiobis(1,2,3,6-Tetrahydrophthalic Anhydride)

A mixture of 10.0 g (37.5 mmol) of 3,3'-thiobis(2,5-dihydrothiophene-1,1-dioxide) (DTS) and 7.35 g anhydride in 25 mL of mixed xylenes (bp 139°-142° C.) was heated at reflux for 2 hours and allowed to cool to room temperature. After decantation of the xylenes the lower, oily layer was dissolved in 25 mL of hot dichloromethane. The resulting brown solution was filtered through glass fiber paper, reduced in volume to 20 mL by distillation, and cooled to yield 4.06 g (32% yield) of a higher-melting isomer of 4,4'-thiobis(1,2,3,6-tetrahydrophthalic anhydride): mp 180°-182° C.; ¹ H NMR (CDCl₃) 2.40-2.74 (m, 8H), 3.47-3.64 (m, 4H), 5.95-6.01 (m, 2H); ¹³ C NMR (DMSO-d₆) 24.9(t), 28.8(t), 39.1(d), 40.3(d), 128.5(d), 130.9(s), 174.5(s), 175 0(s); IR (KBr) 3433 (H₂ O), 2960, 1841,1773, 1714, 1331, 1311, 1234, 1193, 1100, 1086, 1009, 967, 938, 925 cm⁻¹. Anal. Calcd. for C₁₆ H₁₄ O₆ S: C, 57.48; H, 4.22. Found C, 57.29; H, 4.17.

Addition of diethyl ether to the mother liquor and cooling afforded 2.16 g (17%) of a lower-melting isomer of 4,4'-thiobis(1,2,3,6-tetrahydrophthalic anhydride): mp 166-169° C.; ¹ H NMR (CDCl₃) 2.40-2.73 (m, 8H), 3.45-3.65 (m, 4H), 6.05-6.15 (m, 2H); ¹³ C NMR (DMSO-d₆) 25.0(t), 28.6(t), 40.0(d), 40.2(d), 129.2(d), 130.7(s), 174.6(s), 175.0(s); IR (KBr) 3425 (H₂ O), 2942, 1845, 1774, 1716, 1242, 1225, 1199, 1102, 1091, 1035, 1009, 966, 941, 925, cm⁻¹. Anal. Calcd. for C₁₆ H₁₄ O₆ S.1/2 H₂ O: C, 55.97; H, 4.40. Found: C, 56.11; H, 4.42.

Concentration of the mother liquor gave 4.73g of brown glass.

EXAMPLE 2 4 4'-Thiobis(1,2,3,6-Tetrahydrophthalimide)

A mixture of 1.0 g (3.8 mmol) of DTS and 0.73 g (7.5 mmol) of maleimide in 3 mL of mixed xylenes (bp 139°-142° C.) was heated at reflux for 1 hour and allowed to cool to room temperature. After decantation of the xylenes the remaining off-white solid was triturated with 15 mL of boiling dichloromethane and filtered to give 1.2 g of white solid. Crystallization from methanol afforded 0.80 g (64% yield) of 4,4'-thiobis(1,2,3,6-tetrahydrophthalimide): mp 204°-208° C.; ¹ H NMR (CDCl₃ /DMSO-d₆) 2.20-2.55 (m, 8H), 3.05-3.20 (m, 4H), 5.80-5.87 (m, 1H, isomer a), 5.95-6.00 (m, lH, isomer b); ¹³ C NMR (Me₂ SO-d₆), paired signals due to isomer mixture, 24.7 and 24.9 (t), 28.7 and 28.9 (t), 39.4 and 39.5 (d), 40.5 and 40.6 (d), 128.2 and 129.1 (d), 130.9 and 131 0 (s), 180.5 and 180.6 (s), 181.1 and 181.2 (s); IR (KBr) 3431, 3207, 2927, 1781, 1703, 1359, 1336, 1314, 1176, 787, 577 cm⁻¹. Anal Calcd. for C₁₆ H₁₆ N₂ O₄ S.1/2H₂ O: C, 56.29; H, 5.02, N, 8.21. Found: C, 56.68; H, 5.18, N, 8.16.

EXAMPLE 3 4,4'-Thiobis(N-Phenyl-1,2,3,6-Tetrahydrochthalimide)

A mixture of 5.0 g (19 mmol) of 3,3'-thiobis(2,5-dihydrothiophene-1,1-dioxide) and 6.5 g (38 mmol) of N-phenylmaleimide in 20 mL of mixed xylenes (bp 139°°-142° C.) was heated to reflux for 1 hour and allowed to cool to room temperature to give a gel. This was warmed with stirring until a slurry resulted. Filtration afforded a solid which was dissolved in 100 mL of hot dichloromethane and filtered through a glass fiber paper. The filtrate was reduced in volume to 50 mL by distillation, treated with diethyl ether, and cooled to give 3.0 g (33% yield) of 4,4'-thiobis(N-phenyl-1,2,3,6-tetrahydrophthalimide): mp 212°-217°C.; ¹ H NMR (CDCl₃) 2.42-2.80 (m, 8H), 3.19-3.32 (m, 2H), 5.95-6.02 and 6.10-6.19 (m, 2H, 2 isomers), 7.20-7.50 (m, 10H); ¹³ C NMR (CDCl₃), paired signals due to isomer mixture, some aromatic signals overlap, 25.3 and 25.6 (t), 29.1 and 29.7 (t), 38.6 and 38.8 (d), 39.6 and 39.8 (d), 126.2 (d), 126.3 (d), 128.6 (d), 128.8 (s), 129.1 (d), 129.5 (s); IR (KBr) 3453 (H₂ O), 2918, 1709, 1597, 1494, 1381, 1199, 1180, 769, 694, 586 cm⁻¹. Anal. Calcd. for C₂₈ H₂₄ N₂ O₄ S.1/2H₂ O: C, 6813; H, 5.11; N, 5.68. Found: C, 68.24; H, 5.22; N, 5.69.

The mother liquor was stripped of solvent in vacuo to give 2.5 g of brown solid. NMR analysis indicated this contained mostly 4,4'-thiobis(N-phenyl-1,2,3,6-tetrahydrophthalimide).

EXAMPLE 4 4,4'-Thiobis(3,6-Dihydrophthalic Anhydride)

A mixture of 1.0 g (3.8 mmol) of DTS, 1.7 g (7.5 mmol) of bromomaleic anhydride, and 6 mL of mixed xylenes (bp 139°-142° C.) was heated to reflux for 1 hour. Vigorous foaming occurred and acidic fumes (presumably HBr) were given off. The mixture was allowed to cool to room temperature, filtered to remove a little brown powder, and the filtrate was concentrated in vacuo to give an orange semisolid. Trituration of this residue with 10 mL of boiling dichloromethane followed by filtration afforded 0.67 g (52% yield) of yellow, solid 4,4'-thiobis(3,6-dihydrophthalic anhydride): mp 227°-230° C. (with gas evolution); IR (KBr) 3436, 2923, 1842, 1787, 1691, 1415, 1263, 1061, 900, 714 cm⁻¹.

EXAMPLE 5 4,4'-Thiobis(3,6-Dihydrophthalic Anhydride)

A mixture of 1.0 g (3.8 mmol) of DTS, 1.7 g (7.5 mmol) of bromomaleic anhydride, 1.6 g (15 mmol) of sodium carbonate, and 6 mL of mixed xylenes (bp 139°-142° C.) was heated to reflux for 1 hour. Vigorous foaming occurred. The mixture was filtered hot and the solids were washed with 10 mL of toluene. The combined filtrates were concentrated in vacuo to give an orange solid. Trituration of this residue with 10 mL of boiling dichloromethane followed by filtration afforded 0.82 g (65% yield) of 4,6'-thiobis-(3,6-dihydrophthalic anhydride).

EXAMPLE 6 4.4'-Thiobis(3,6-Dihydrophthalic Anhydride)

A solution of 0.50 g (1.9 mmol) of DTS and 0.85 g (3.8 mmol) of bromomaleic anhydride in 3 mL of dimethyl sulfoxide was heated at 130°-150° C. for 1 hour and allowed to cool to room temperature. Concentration in a stream of dry nitrogen afford a residue which, by NMR analysis, contained 4,4'(thiobis(3,6-dihydrophthalic anhydride).

EXAMPLE 7 4,4'-Thiobis(Dimethyl 3,6-Dihydrochthalate)

Nitrogen was bubbled through a mixture of 5.09 g (19 mmol) of DTS and 5.4 g (38 mmol) of dimethyl acetylene dicarboxylate in 15 mL of mixed xylenes (bp 139°-142° C.) while it was heated to reflux by means of a hot oil bath for 1 hour. The mixture was cooled to room temperature and the xylenes were removed by distillation at 25 torr. The resulting viscous orange oil was purified by flash chromatography on 150 g of silica gel eluted with 0-1% methanol in dichloromethane to give 4.6 g (58% yield) of pale yellow, waxy 4,4'-thiobis(dimethyl 3,6-dihydrophthalate). An analytical sample was obtained by crystallization from toluene: mp 101°-103° C.; ¹ H NMR (CDCl₃); 3.04-3.20 (m, 8H), 3.81 (s, 12H), 5.95-6.08 (m, 2H); ¹³ C NMR (CDCl₁₃) 29.5 (t), 31.5 (t), 52.1 (q. 2 carbons), 125.8 (s), 126.3 (d), 131.4 (s), 131.8 (s), 167.2 (s), 267.8 (s); IR (KBr) 3426 (H₂ O), 2955, 1715, 1668, 1440, 1413, 1272, 1255, 1140, 1064, 952, 748 cm⁻¹. Anal. Calcd. for C₂₀ H₂₂ O₈ S: C, 56.86; H, 5.25. Found: C, 56.76; H, 5.27.

EXAMPLE 8 4,4'-Thiobis(1,2,3,6-Tetrahydrophthalic Anhydride)

A mixture of 1.0 g (3.8 mmol) of DTS and 0.74 g (7.5 mmol) of maleic anhydride in 5 mL of toluene was heated at reflux for 2 hours and allowed to cool to room temperature. After decantation of the toluene the lower, oily layer was dissolved in 10 mL of dichloromethane. The resulting brown solution was filtered, reduced in volume to 4 mL by distillation, and cooled to yield 0.65 g (53% yield) of 4,4'-thiobis(1,2,3,6-tetrahydrophthalic anhydride).

EXAMPLE 9 4,4-Thiobis-(1,2,3,6-tetrahydrochthalimide)

A mixture of 25.0 g (93.9 mmol) of DTS, 18.2 g (188 mmol) of maleimide, and 75 mL of mixed xylenes (bp 139°-142° C.) was stirred vigorously and heated to reflux for 30 min. Decantation of the xylenes followed by trituration of the solid residue with 50 mL of dichloromethane afforded a white solid which was recrystallized from tetrahydrofuran-methanol to give 24.6 g (79% yield) of 4,4'-thiobis-(1,2,3,6-tetrahydrophthalimide) as a 1:1 mixture of isomers.

EXAMPLE 10 4,4'Thiobis-(N-phenyl-1,2,3,6-tetrahydrochthalimide)

A mixture of 1.0 g (3.8 mmol) of DTS, 1.3 g (7.5 mmol) of N-phenylmaleimide, and 4 mL of mixed xylenes (bp 139°-142° C.) was heated at reflux for 1 h and allowed to cool to room temperature. After decantation of the xylenes the lower, oily layer was subjected to flash chromatography on 100 g of silica gel (eluted with 1% methanol in dichloromethane) to give 1.4 g (75% yield) of 4,4'-thiobis-(N-phenyl-1,2,3,6-tetrahydrophthalimide an a 1:1 mixture of isomers.

Example 11 illustrates the use of the thioether bridged di- and tetrahydrophthalic acid derivatives, such as the esters, anhydrides, and imides thereof as intermediates in the synthesis of the corresponding sulfones.

EXAMPLE 11 4,4'-Bis(N-Phenyl-1,2,3,6-Tetrahydrophthalimide) Sulfone

A slurry of 1.0 g (2.1 mmole) of 4,4'-thiobis(N-phenyl-1,2,3,6-tetrahydrophthalimide) in 25 mL of glacial acetic acid and 5 mL of 30% hydrogen peroxide was heated at reflux for 30 minutes. During this time the mixture became homogeneous, then heterogeneous as a crystalline solid separated. The solid was removed by filtration, washed with 10 mL of water, 10 mL of 10% sodium carbonate, 20 mL of water, and 20 mL of absolute ethanol, and dried in vacuo to give 0.70 g (65% yield) of 4,4'-bis(N-phenyl-(1,2,3,6-tetrahydrophthalimide) sulfone: mp 298°-299° C.; decomposition point (gas evolution) 330° C.; IR (KBr) 3451, 3080, 2960, 1703, 1493, 1385, 1305, (SO₂), 1195 (SO₂) cm⁻¹. Anal. Calcd. for C₂₈ H₂₄ N₂ O₆ S: C, 65.10; H, 4.68; N, 5.42. Found: C, 64.93; H, 4.80; N, 5.45.

Examples 12 through 16 illustrate the production of 4,4'-thiobis(phthalic acid) derivatives by aromtization of the thioether bridged di- and tetrahydrophthalic acid derivatives, and demonstrate the ease with which such aromatization can be effected using a 4,4'-thiobis(tetrahydrophthalimide having an organo substituent on each nitrogen atom or an ester of 4,4'-thiobis(3,6-dihydrophthalic acid).

EXAMPLE 12 4,4'-Thiobis(N-Phenylchthalimide)

A mixture of 200 mg (0.41 mmol) of 4,4'-thiobis(N-phenyl-1,2,3,6-tetrahydrophthalimide) and 53 mg (1.7 mmol) of elemental sulfur was heated to 240°-260° C. (sand bath) for 20 minutes and cooled to room temperature. The resulting brown residue was purified by preparative TLC on silica gel (eluent: 1% methanol in dichloromethane) to give 61 mg (31% yield) of 4,4'-thiobis(N-phenylphthalimide) as a yellow solid. Trituration with dichloromethane afforded a white solid: mp 275°-280° C.; (lit 293°-295° C.--see U. S. Pat. No. 3,989,712); lR (KBr) 3065, 1710,1375 cm⁻¹ ; ¹ H NMR (slurry in DMSO-d₆) 7.52 (m,5H), 7.97 (m, 3H).

EXAMPLE 13 4.4'-Thiobis(Dimethyl Phthalate)

A mixture of 200 mg (0.47 mmol) of 4,4'-thiobis(dimethyl 3,6-tetrahydrophthalate) and 213 mg (0.94 mmol) of 2,3-dichloro-5,6-dicyano-1,4-benzoquinone (0.94 mmol) in 2 mL of toluene was heated to reflux for 1 hour, allowed to cool to room temperature, and filtered to remove precipitated brown solids. The solids were washed with 1 mL of toluene and the combined filtrates were concentrated in vacuo. The residue was dissolved in 1 mL of dichloromethane and passed through a column of 1.0 g of neutral alumina (act. grade I). The column was washed with an additional 10 mL of dichloromethane. Combination and concentration of the eluents afforded 208 mg of 4,4'-thiobis(dimethyl phthalate) as a yellow oil (containing some toluene and dichloromethane by NMR analysis, theoretical yield is 198 mg): ¹ H NMR (CDCL₃) 3.92 (s, 6H), 7.47 (dd, 1H, J=8, 2 Hz), 7.66 (d, 1H, J=2 Hz), 7.74 (d, 1H, J=8 Hz) ¹³ C NMR (CDCl₃) 52.5 (q), 52.6 (q), 129.9 (d), 130.3 (s), 130.4 (d), 132.7 (d), 133.4 (s), 138.6 (s), 166.7 (s), 167.0 (s); IR (KBr) 3000, 2951, 1724, 1586, 1556, 1433, 1292, 1129, 1101, 1068, 969, 772 cm⁻¹. Anal. Calcd. for C₂₀ H₁₈ O₈ S: C, 57.41: H, 4.34. Found: C, 57.09; H, 4.56.

EXAMPLE 14 4,4'-Thiobis(Dimethyl Phthalate)

A mixture of 200 mg (0.47 mmol) of 4,4'-thiobis(dimethyl 3,6-tetrahydrophthalate) and 31 mg (0.97 mmol) of elemental sulfur was heated to 215°-225° C. (sand bath) for 10 minutes and allowed to cool to room temperature. The resulting black oil was purified by preparative TLC on silica gel (eluent: 1% methanol in dichloromethane) to give 173 mg (87% yield) of 4,4'-thiobis(di as an orange oil.

EXAMPLE 15 4,4-Thiobis(N-phenylchthalimide)

A mixture of 100 mg (0.21 mmol) of 4,4'thiobis(N-phenyl1,2,3,6-tetrahydrophthalimide), 3 mg (0.03 mmol) of I₂, 1.6 mL(0.03 mmol) of 96% H₂ SO₄, and 1 mL of dimethylsulfoxide was heated to 100° C. for 18 hours, allowed to cool to room temperature, and poured into 10 mL of water. The resulting precipitate was removed by filtration and washed with water and absolute ethanol. A TLC analysis of this material indicated the presence of 1,4'thiobis(N-phenylphthalimide).

EXAMPLE 16 4,4'-Thiobis(Phthalic Anhydride)

A mixture of 100 mg (0.30 mmol) 4,4'-thiobis(3,6-dihydrophthalic anhydride), 3 mg (0.03 mmol) I₂, 1.6 mL (0.03 mmol) of 96% H₂ SO₄, and 1 mL of dimethylsulfoxide was heated to 90°-100° C. for 2 hours and allowed to cool to room temperature to give a black solution. This was concentrated in a stream of dry nitrogen. An NMR spectrum of the residue indicated the presence of 4,4'-thiobis(phthalic anhydride).

Example 17 illustrates that use of ordinary aromatization procedures with some bis(alicyclic) thioethers such as 4,4'-thiobis(1,2,3,6-tetrahydrophthalic anhydride) tends to result in the formation of thioethers with diene ring systems.

EXAMPLE 17 4,4'-Thiobis(1.2-Dihydrophthalic Anhydride)

Warming of a slurry of 50 mg (0.15 mmol) of 4,4'-thiobis(1,2,3,6-tetrahydrophthalic anhydride) and 1 mL of tetrahydrofuran produced a nearly homogeneous solution that was allowed to cool to room temperature. This was treated with 41 mg (0.30 mmol) of N-bromoacetamide, stirred for 15 minutes, and treated dropwise with 42 mL (0.30 mmol) of triethylamine. The resulting heterogeneous mixture was stirred for a couple of minutes and diluted with 8 mL of water. Removal of the precipitated solid by filtration followed by drying in vacuo over phosphorus pentoxide afforded 19 mg (38% yield) of a solid: mp 218° 223° C.; IR (KBr) 3431, 2923, 1842, 1791, 1691, 414, 1262, 1061, 905, 713 cm⁻¹. The product was deemed to comprise 4,4'-thiobis(1,2-dihydrophthalic anhydride).

As indicated above, it is presumed that a tetraene is formed as an intermediate when the dihydrothiophene dioxides are heated in the presence of a suitable Diels-Alder dienophile. However attempts to isolate 2,2'-thiobisbutadiene (the intermediate from 3,3'-thiobis(2,5-dihydrothiophene-1,1-dioxide) were unsuccessful. Its probable existence in solution was indicated by GC/MS (note Example 18 below) but removal of the solvent by distillation resulted in deposition of a rubbery solid, even in the presence of a radical inhibitor.

Example 18 shows that DTS may be converted to 2,2'-thiobisbutadiene at relatively mild temperatures.

EXAMPLE 18 2,2'-Thiobisbutadiene

A mixture of 0.5 g of DTS and 2 mL of toluene was heated at reflux for 2 h. Examination of the solution by GC/MS revealed the presence of a single peak identified 2,2'-thiobisbutadiene: mass spectrum (70 eV), m/e (relative intensity) 138 (M⁺, 61), 137 (23), 123 (39), 105 (25), 97 (33), 85 (22), 79 (23), 71 (80), 59 (29), 58 (30), 53 (100), 51 (41), 50 (23), 45 (78), 39 (32).

This invention is susceptible to considerable variation in its practice, the descriptions and exemplifications given above being merely illustrative thereof. Accordingly, it is not intended that this invention be unduly limited by the foregoing disclosure. Rather, what is intended to be covered is within the spirit and scope of the ensuing claims. 

I claim:
 1. 4,4'-thiobis(1,2,3,6-tetrahydrophthalic) anhydrides prepared by the Diels Alder reaction of maleic anhydride, bromomaleic anhydride, methylmaleic anhydride, citraconic anhydride, itaconic anhydride, diemthylmaleic anhydride, dichloromaleic anhydride, dibromomaleic anhydride, acetoxymaleic anhydride, 3,6-dihydrophthalic anhydride, 3,4,5,6-tetrahydrophthalic anhydride, 3,6-endo-methylene-3,4,5,6-tetrahydrophthalic anhydride, 3,4-dihydronaphthalene-1,2-dicarboxylic anhydride, 7-tert-butyl-3,4-dihydronaphthalene-1,2-dicarboxylic anhydride, 7-methoxy-3,4-dihydronaphthalene-1,2-dicarboxylic anhydride, 6-methoxy-7-methyl-3,4-dihydro-naphthalene-1,2-dicarboxylic anhydride, 6,7-dimethoxy-3,4-dihydronaphthalene-1,2-dicarboxylic anhydride, 3,4-dihydrophenanthrene-1,2-dicarboxylic anhydride, 1,2-dihydrophenanthrene-3,4-dicarboxylic anhydride or 3,4-dihydro-8,9acephenanthrene-1,2-dicarboxylic anhydride, and 3,3'-thiobis (2,5-dihydrothiophene-1,1-dioxide) wherein the rings are unsubstituted or substituted with the inert substituents straight or branched chain alkyl having 1 to 20 carbon atoms, cyclic alkyl having 3 to 7 carbon atoms, phenyl, phenyl substituted by at least one substituent selected from the group consisting of halogen, amino, nitro, hydroxy, alkyl, alkoxy having 1 to 10 carbon atoms, alkyl having 1 to 8 carbon atoms which is substituted by at least one halogen, phenylalkyl where the alkyl moiety is straight or branched chain having 1 to 8 carbon atoms, substituted phenylalkyl where the phenyl group is substituted by at least one substituent selected from the group consisting of halogen, amino, nitro, hydroxy, alkyl, alkoxy, haloalkyl and cycloalkylalkyl where the cycloalkyl moiety is cyclic alkyl having 3 to 7 carbon atoms and the alkyl moiety is straight or branched chain alkyl having 1 to 8 carbon atoms.
 2. 4,4'-thiobis(1,2,3,6-tetrahydrophthalic anhydride) prepared by the process of claim
 1. 3. 2-methyl-4,4'-thiobis(1,2,3,6-tetrahydrophthalic anhydride) prepared by the process of claim
 1. 4. 2,2'-dimethyl-4,4'-thiobis(1,2,3,6-tetrahydrophthalic anhydride) prepared by the process of claim
 1. 